If your check engine light illuminates and your diagnostic tool retrieves P0419, you’re facing an issue with your vehicle’s Secondary Air Injection (SAI) System—specifically a malfunction in the SAI Relay Control Circuit (Intermittent/Erratic). The SAI system injects fresh air into the exhaust to reduce emissions and help the catalytic converter warm up faster. This code signals inconsistent or untrustworthy operation of the SAI relay’s control circuit, which regulates power to the SAI pump. Ignoring P0419 can lead to failed emissions tests, reduced catalytic converter efficiency, or even engine performance issues. In this guide, we’ll break down what P0419 means, why it occurs, and how the iCarsoft CR Pro S—your all-in-one diagnostic solution—can help you resolve it efficiently.
iCarsoft CR Pro S testing SAI relay control circuit & pump activation status to diagnose P0419 fault code
P0419 is a generic OBD-II trouble code defined as “Secondary Air Injection System Relay Control Circuit Intermittent/Erratic”. The SAI relay acts as a switch, delivering power to the SAI pump based on signals from the ECU (Engine Control Unit). When the ECU detects fluctuating, intermittent, or out-of-range voltage signals from the relay’s control circuit, it triggers P0419—indicating a communication failure or component malfunction in the SAI relay system.
This code applies to gasoline vehicles equipped with SAI systems. Left unaddressed, it may cause the ECU to flag emissions non-compliance and limit certain engine functions to protect critical components.
P0419 typically stems from issues with the SAI relay, its control circuit, or related SAI components:
When it comes to diagnosing and fixing P0419, the iCarsoft CR Pro S outperforms basic scanners by offering deep SAI system insights and global compatibility. Here’s why it’s your best tool:
Unlike basic scanners that only read the code, the CR Pro S dives into the SAI relay control circuit, pump operation, and related electrical data.
View real-time SAI relay circuit voltage, pump activation status, and ECU feedback to verify intermittent signals.
Test the SAI relay and pump by sending commands—confirm if components activate as intended without disassembly.
Works with over 60 makes (Ford, Toyota, BMW, Mercedes-Benz, VW, etc.)—compatible with most gasoline vehicles with SAI systems.
Supports relay activation, pump testing, and circuit voltage checks (varies by vehicle) to restore optimal performance.
After fixing the issue, erase P0419 and turn off the check engine light in seconds.
Stay compatible with new SAI system designs and relay technologies via Wi-Fi.
Get customized repair suggestions from certified professionals tailored to your car’s make and model.
Plug the tool into your car’s OBD-II port (under the dashboard) and turn on the ignition.
The tool automatically detects your vehicle’s details—no manual entry needed.
Select “Full System Scan” or “Engine System Scan” to retrieve P0419 and related codes (e.g., P0410 for SAI system malfunction, P0413 for relay control circuit malfunction).
Monitor SAI relay circuit voltage and pump activation—fluctuating or unresponsive values confirm an intermittent circuit or component problem.
Use bi-directional control to activate the SAI relay—if the pump doesn’t run, the relay or wiring is faulty; if the relay activates but the pump fails, the pump is defective.
Replace the SAI relay/pump, repair wiring/connectors, replace blown fuses, or service the control circuit (based on your findings).
Use the “Erase Codes” function to reset P0419 and the check engine light.
Run a follow-up scan after driving to ensure the code doesn’t return—confirm the SAI system is working properly.
Fault code P0419 is critical for emissions compliance and catalytic converter health. With the iCarsoft CR Pro S, you can diagnose and fix it from your garage—no expensive dealership visits required. Its deep SAI system coverage, live data monitoring, and bi-directional control take the guesswork out of repairs, whether you’re a DIY enthusiast or professional mechanic.
Invest in the iCarsoft CR Pro S today to tackle P0419 and hundreds of other engine-related codes—keep your car running cleanly and efficiently.
Be the first to get our updates and new services.